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LaserStar

Micro Welding Laser Systems for Large Molds

7700 Series
Micro Welding Laser System with Universal Jig Workstation

Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.

LaserStar’s Universal Jig Welding Workstation offers a significant, competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of on-site mold repair applications.

Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.

Laser Welding Systems for Large MoldsLaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals 

The LaserStar micro welding laser systems produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.

  • Jig Features
  • Laser Specifications
 

(The following advanced features are available on the
Universal Jig)

Click to view diagram
 

mold repair welding, laser welding for mold repair, large mold repair welding

Technical Profile 100 - 200 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 150 - 200 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V ( /-10%),50/60Hz
30 Amp, Single or Three Phase
Binocular Microscope 15x (optional 25x, 40x)
Illumination System Led Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 99 text cells
Automatic Sleep Mode Exclusive Integrated Software
Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm x 610mm x 762mm
Weight (Unpackaged) 750 lbs / 340 Kg
Warranty Coverage (Parts & Labor) Two Years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

Note: Fatigue test data can be provided upon request.





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Developer Tools

Database Activity Performance Tracking Cache Storage Session Storage
1.0116171 seconds
# Seconds Since First Hit Trace Command Type Command Text Parameters Execution Time
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14. 0.3316932 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
15. 0.3316932 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
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24. 0.3473211 SqlBASE.GetDataTable show Text WITH CatPath (ParentContentID, ContentID, Iteration) AS ( SELECT HTMLContent_XREF.ParentContentID, H show - 0
25. 0.3473211 SqlBASE.GetDataTable show Text SELECT ID, PageKey, PageTitle, PageHeading, MenuText, IsMenuItem, CASE WHEN ID = 101 THEN 1 WHEN I show - 0
26. 0.3473211 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
27. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0.0156209
28. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
29. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
30. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
31. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
32. 0.362942 SqlBASE.GetDataTable show Text SELECT HTMLHeaderLinks.LinkText, HTMLContent.PageHeading, HTMLContent.PageKey FROM dbo.HTMLHeaderLin show SiteID=1
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33. 0.362942 SqlBASE.GetDataTable show Text SELECT HTMLHeaderLinks.LinkText, HTMLContent.PageHeading, HTMLContent.PageKey FROM dbo.HTMLHeaderLin show SiteID=1
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34. 0.362942 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header - Custom Li show - 0
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36. 0.3791274 DBInterface.GetDataT show StoredProcedure [dbo].[DefaultSearchAttributeGetByUserID] @g_UserID =ab79d776-92da-4941-afe0-c2dbbf9b0fdf
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37. 0.3947682 DBInterface.get_oSQL show StoredProcedure [dbo].[VirtualSitePropertiesLoadBySiteID] @SiteID=1
 0
38. 0.3947682 DBInterface.GetDataT show StoredProcedure [dbo].[VideoMenu_Load] - 0
39. 0.5679276 DBInterface.GetDataT show StoredProcedure [dbo].[Menu_Load] SiteID=1
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40. 0.5679276 SqlBASE.GetDataTable show Text SELECT TOP(1) HTMLArticles.ID AS ArticleID, HTMLContent.ID, PageTitle, PageMetaDesc, PageMetaKwords, show - 0
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42. 0.900934 DBInterface.GetDataT show StoredProcedure [dbo].[Menu_Load] SiteID=1
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Total DB Execution Time 0.6633145
Cache Key Cache Value
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Intelligencia.UrlRewriter.Configuration.RewriterConfiguration, Intelligencia.UrlRewriter, Version=2.0.0.6, Culture=neutral, PublicKeyToken=0573f3650687980d Intelligencia.UrlRewriter.Configuration.RewriterConfiguration
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VirtualCatalogInfo-laserstardev.braveriversolutions.com
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    DBInterface.vb 0.468801
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    DeveloperTools.ascx 0.0156279
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