RI: 401-438-1500  CA: 213-612-0622  FL: 407-248-1142

LaserStar

Dual Component Micro Welding Laser System

7700 Series
LaserStar Dual Component Welders

mold repair laser, mold repair laser welder, mold repair laser welding machine, micro welding laser, laser welding system,

LaserStar’s 7700 Series Dual Component Micro Welding Laser Systems are ideal for a wide range of unique and custom integration applications to meet the various demands of metal joining, complex assembly, and repair applications for the industrial marketplace.

Solution providers can benefit from a compact, portable, dual component design, making integration quick and easy for many Class 1 and Class 4 laser welding configurations.

Operators hold parts in their hands while viewing the application through a stereo-microscope in the laser welding area. An internal cross-hair allows the operator to easily align and weld the parts at the correct location.

Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc.

LaserStar offers three levels of power (100 Watt, 150 Watt, 200 Watt) to meet a wide variety of integration and application requirements. Complete integration assistance can be provided by LaserStar’s Application and Engineering departments.

LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair welding applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals

The LaserStar micro welding laser systems produce a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.

  • 100 Watt
  • 150 Watt
  • 200 Watt
 
Technical Profile 100 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 100 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V ( /-10%), 50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 99 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm
x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 41 Kg
Warranty Coverage (Parts & Labor) Two Years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 150 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,1 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 150 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V ( /-10%),50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 99 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm
x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) Two Years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 200 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,1 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 200 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System External Chiller Required
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V ( /-10%),50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 99 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) Two Years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

“Just 6 months after purchasing our manual laser welder, it accounts for approximately 30% of sales.

Crossover from microscope GTA welding was easy and fast. Just two days after receiving our BrightStar Laser Welding Workstation it was operational and we had repaired our first mold. I’m confident of a very quick pay-back.”

Pete Mourouzis
Wicked Welding, Inc.
Dayton, OH

×

Developer Tools

# Seconds Since First Hit Trace Command Type Command Text Parameters Execution Time
1. 0 DBInterface.GetDataT show Text SELECT formID FROM FB_PageKeyMap WHERE PageKey = '/products/manual-welding-solid-state-lasers/7700-c show - 0
2. 0.016416 DBInterface.GetDataT show Text SELECT * FROM FB_Input WHERE formID = 0 ORDER BY sequence; - 0.016416
3. 0.0320752 SqlBASE.GetDataTable show Text SELECT TOP(1) HTMLArticles.ID AS ArticleID, HTMLContent.ID, PageTitle, PageMetaDesc, PageMetaKwords, show - 0.0156592
4. 0.0477047 SqlBASE.GetDataTable show Text SELECT TOP(1) HTMLArticles.ID AS ArticleID, HTMLContent.ID, PageTitle, PageMetaDesc, PageMetaKwords, show - 0
5. 0.0799386 SqlBASE.GetDataTable show Text SELECT HTMLContent.PageKey, HTMLContent.PageHeading, HTMLContent.PageContent, HTMLContent.NumLatestA show - 0.0156587
6. 0.0799386 SqlBASE.GetDataTable show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Sidebar Quick Link show - 0
7. 0.0799386 SqlBASE.GetDataTable show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Sidebar Block 1' - 0
8. 0.0799386 DBInterface.GetDataT show StoredProcedure LanguagePageCheck @PageUrl=/products/manual-welding-solid-state-lasers/7700-core-laserstar/default.aspx
0
9. 0.0955661 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Social Link show - 0
10. 0.1111961 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Social Link show - 0
11. 0.1268081 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
12. 0.1268081 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
13. 0.1268081 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
14. 0.1268081 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
15. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Custom Footer Link show - 0
16. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 1' - 0
17. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 2' - 0
18. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 3' - 0
19. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 4' - 0
20. 0.1424356 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 5' - 0
21. 0.1424356 DBInterface.GetDataT show Text SELECT ID FROM HTMLMiscContent_Proposed WHERE SiteID = 1 AND ContentKey = 'Footer Location 5' - 0
22. 0.1585536 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Footer Location 6' - 0.016118
23. 0.1590841 DBInterface.GetDataT show Text SELECT ID FROM HTMLMiscContent_Proposed WHERE SiteID = 1 AND ContentKey = 'Footer Location 6' - 0
24. 0.1909957 SqlBASE.GetDataTable show Text WITH CatPath (ParentContentID, ContentID, Iteration) AS ( SELECT HTMLContent_XREF.ParentContentID, H show - 0.0319116
25. 0.2066144 SqlBASE.GetDataTable show Text SELECT ID, PageKey, PageTitle, PageHeading, MenuText, IsMenuItem, CASE WHEN ID = 101 THEN 1 WHEN I show - 0.0156187
26. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
27. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
28. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
29. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
30. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
31. 0.2066144 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header Phone Numbe show - 0
32. 0.2066144 SqlBASE.GetDataTable show Text SELECT HTMLHeaderLinks.LinkText, HTMLContent.PageHeading, HTMLContent.PageKey FROM dbo.HTMLHeaderLin show SiteID=1
0
33. 0.222242 SqlBASE.GetDataTable show Text SELECT HTMLHeaderLinks.LinkText, HTMLContent.PageHeading, HTMLContent.PageKey FROM dbo.HTMLHeaderLin show SiteID=1
0.0156276
34. 0.222242 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header - Custom Li show - 0
35. 0.222242 DBInterface.GetDataT show Text SELECT TOP(1) ID, Content FROM HTMLMiscContent WHERE SiteID = 1 AND ContentKey = 'Header - Custom Li show - 0
36. 0.2379108 DBInterface.GetDataT show StoredProcedure [dbo].[DefaultSearchAttributeGetByUserID] @g_UserID =cbabe2af-5e6e-4991-bf04-0d87bed11664
0.0156688
37. 0.2534965 DBInterface.get_oSQL show StoredProcedure [dbo].[VirtualSitePropertiesLoadBySiteID] @SiteID=1
0
38. 0.2534965 DBInterface.GetDataT show StoredProcedure [dbo].[VideoMenu_Load] - 0
39. 0.4446553 DBInterface.GetDataT show StoredProcedure [dbo].[Menu_Load] SiteID=1
MenuOnly=1
0.1911588
40. 0.4446553 SqlBASE.GetDataTable show Text SELECT TOP(1) HTMLArticles.ID AS ArticleID, HTMLContent.ID, PageTitle, PageMetaDesc, PageMetaKwords, show - 0
41. 0.5073041 SqlBASE.GetDataTable show Text SELECT TOP(1) HTMLArticles.ID AS ArticleID, HTMLContent.ID, PageTitle, PageMetaDesc, PageMetaKwords, show - 0
42. 0.6993835 DBInterface.GetDataT show StoredProcedure [dbo].[Menu_Load] SiteID=1
MenuOnly=True
StartingID=440
OwnersMenu=False
0.1760009
Total DB Execution Time 0.5098383
Cache Key Cache Value
__AppStartPage__~/_appstart.vbhtml ~/_appstart.vbhtml
Intelligencia.UrlRewriter.Configuration.RewriterConfiguration, Intelligencia.UrlRewriter, Version=2.0.0.6, Culture=neutral, PublicKeyToken=0573f3650687980d Intelligencia.UrlRewriter.Configuration.RewriterConfiguration
__AppStartPage__~/_appstart.cshtml ~/_appstart.cshtml
VirtualCatalogInfo-laserstardev.braveriversolutions.com
LeftMenu
  • Owners Group Account
  • Laser Products
  • Industries
  • Education & Training
  • About Us
  • LaserStarTV
  • LaserStar Academy
  • HTMLMiscContent_1_'Custom Footer Links','Footer Social Links','Footer Contact Info','Header Phone Number'
    TopMenu
  • Owners Group Account
  • Laser Products
  • Industries
  • Education & Training
  • About Us
  • LaserStarTV
  • LaserStar Academy
  • CategoryMenu
    HTMLMiscContent_1_'Custom Footer Links','Footer Social Links','Footer Contact Info','Header Phone Number','Homepage Promotion'
    VirtualSiteProperties-laserstardev.braveriversolutions.com E_Com_Web_App.BRS.CMS.VirtualSiteProperties
    Session Key Session Value
    UserId cbabe2af-5e6e-4991-bf04-0d87bed11664
    IsDynamicallyGeneratedUserId True
    AdminLastSitePage /products/manual-welding-solid-state-lasers/7700-core-laserstar/default.aspx
    AdminLastPage /GetContent.aspx?PageKey=%2fproducts%2fmanual-welding-solid-state-lasers%2f7700-core-laserstar%2fdefault.aspx&unq=5/2/2024 7:23:20 AM
    OrderNumber
    Section Execution Time
    DBInterface.vb 0
    SqlBase.vb 0.281259
    DeveloperTools.ascx 0.0167289
    Load Time:0.7942368s  |  Database Hits: 42